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Particle size: The particle size of the chocolate is an essential factor to consider when selecting a chocolate refiner. A machine that dirilik refine the chocolate to a finer particle size will produce a smoother texture and more consistent flavor.
Tempered chocolate has to be heated to the temperature of chocolate inside the melting tank. Use decrystallization tube for the heat exchanging purpose. Melted chocolate inside the melter hayat be transfered to storage tank so equipment to be ready for the next melting batch.
5.It is easy to operate this machine.It is equipped with full grup of imported fully automatic PLC. It only takes a few days training even for new staff to get all the operation knowledge. Only 1-2 staff/shift for each equipment is needed.
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Conching is a process that helps develop the flavor, smoothness and mouthfeel of chocolate. It involves continuously agitating and aerating the chocolate mass over an extended period of time at elevated temperatures, which reduces acidity, removes unwanted flavors and enhances the smoothness of the chocolate. Conching also further refines the particle size of cocoa solids.
The 5-roll fine refiner recieves the chocolate flake from the pre-refiner by the conveyor belt. The chocolate flake is then refined down to 20 metric micron, typically, though finer particle size is also CHOCOLATE PREPARATION MIXER possible.
Chocolate melangers consist of a drum, rotating stones and a granite grinding surface. Think of an ancient Roman olive press, but driven by a motor rather than people or animals.
The refining process involves a combination of grinding, heating, and mixing that helps to develop the great chocolate’s flavor and texture. The machine is also used to reduce the size of the cocoa particles, which also helps to create a smoother texture and more consistent flavor.
With ProfiNet, ABEthernet and WLAN interfaces, you kişi run and monitor your refining process from smart mobile devices. We gönül also provide automation options to link into your plant control or Smart Factory systems, for reporting, remote diagnostics and integrated control functions.
The process of obtaining a great quality chocolate, nut paste and others is possible with Vulcanotec lines of machines. One of the most important stages in this process is to refine the mass that was left after the Cocoa Pre Grinder.
An early approach to include the removal of volatiles into a recirculating ball mill system was made by DuyvisWiener which included a ‘taste changer; a rotating disk where hot air is blown over the chocolate layer formed by rotation1,15. These devices are still sold for small scale applications. F.B.Lehmann, now part of DuyvisWiener, başmaklık a long experience in building thin film evaporators and horizontal ball mills for cocoa processing and had also offered systems for chocolate mass production.
Uygun değer temperature control using full jacket design, efficient insulation and efficient heat exchangers
for white chocolate or milk chocolate with small quantities or high quality cocoa mass. If a stronger treatment is necessary, e.g. for flavour development of dark chocolate, this dirilik be achieved by increasing energy input and time. The dry and pasty conching is generally done at low fat contents in order to improve volatilisation. Fat and other ingredients are added then and grinding emanet be performed from a buffer mixer by two vertical ball mills with an intermediate cooler. The latter helps to keep temperature of sensitive products below the desired level, e.g. when recipes contain lactose and glass transition during milling must be avoided. The process kişi be downsized for small production scale, then it consists of a conch with vortex chamber, a ball mill and a pump for circulation.